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Overview
Non-ferrous Casting and Forging products produced by us are used in a wide variety of industries including Automotive Industry, Agriculture Equipment Industry, Pipelines & Valve Systems, Fire & Safety Systems, Heating & Air-Conditioning Industry, Electronics & Consumer Goods, Electrical & Earthing fittings, Marine Hardware and Builder Hardware Industries.
When your order is placed with IQS Engineering Solutions, our goal is to deliver it on time in a shape, condition and quality that minimizes machining time, lowers cost and reduces material waste. IQS Engineering Solutions, as an ISO certified forging manufacturer, has the necessary expertise and infrastructure to ensure this.
Casting
Casting is a process where metal is melted and poured into a hollow mold made in the shape of the desired object. The casting process is among many that have been used for manufacturing shaped metal components. Casting processes involves the process of flow under gravity in moulds made of sand, ceramic or metal.
Benefits of Casting:
- Any complex shape can be made, whether external or internal
- Any material can be used in the process of casting
- Many materials having metallurgical considerations can only be processed through casting processes
- Casting can be done of any size, even up to 200 tons
Forging
Where deformation of materials happens to a solid form, often by hammering or pressing the material, this creates the desired shape.
Benefits of Forging:
- Components manufactured by forging process are stronger
- Forging offers a high-grade response to heat treatment
- Forging process results in more consistent and better metallurgical properties
- Forging offers a broad size spectrum of products
- Designing flexibility is increased with the forging process
Tooling & Die Making
Our manufacturing process begins by partnering your team with our design and engineering experts.We have state-of-the-art infrastructure to achieve this. We take sufficient time to understand your requirements of design and quality. We use 100+ data points to capture these requirements and map them to the manufacturing process. The steps followed are –
- Component Modelling
- Tooling Modelling
- Simulation for optimization
- Tool Manufacturing
- Sample Production
- Sample testing and approval
- Production Handover
- Latest CAD/CAM software - CAD/CAM engineering capabilities allow us to design detailed products and product geometry. Our manufacturing experts and quality engineers work synchronically to reverse engineer parts and refine their design, tooling, and fabrication.
- CNC Vertical machining Center with Auto Tool Changer (VMC) - VMCs are utilized mainly as metal cutting machines that remove steel, aluminum, or other hard materials, shaping a raw block of element into a precisioned, or “machined” surface. VMCs are used not only cutting, but also drilling, carving, engraving, chamfering and several other purposes. These machines are very popular all across the world because of their versatility and relatively low cost.
- Spark Erosion Machine – Spark erosion is directed through metal disintegration machines (EDM). EDMs utilize electrodes to send low voltage/ high current electrical charges that melt the selected piece of metal while cold water thermal shocks the molten steel and pulverizes it into micro-size parts, and flushes it away. Spark erosion machines are also used to create blind cavities. These are also utilized where conventional milling machines cannot be used, such as for machining sharp corners or materials.
- Surface Grinding Machine - Surface grinding machines are used to provide the components a more sophisticated glance and produce a good surface finish on them. In these machines, a grinding wheel is used as a cutting tool to remove the component from the surface of the workpiece.
- 3-D CNC Engraving Machine - We use the most advanced 3D CNC engraving machines to cut out the metals and carve a design out of them. Our Modern CAD/CAM software makes it relatively simple to draw an idea, work out the tool paths, and turn it into a finished object.
Opening Positions
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Chief Operations Officer
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